PT. Pahala Bahari Nusantara
A Frozen Precooked Tuna Loins Processor

The factory has been constructed according to the International Standards with quality-conscious buyers in mind for safe and healthy products priority. It complies with food industry guidelines regarding the SSOP (Standard Sanitary Operation Procedure), the GMP (Good Manufacturing Practice) and HACCP (Hazard Analysis and Critical Control Point) principles in our operation. It is also designed and equipped with the state-of-the-art laboratory for maintaining, controlling and testing the best quality of products.

Our Quality

This is Our Certification

Our Process

Receiving Process

Information

Tuna fish received in frozen and/or fresh from the vessels and cold storages.

Thawing Process

Information

The frozen Tuna fish received will go to the Thawing process.

Buchering Process

Information

We follow the HACCP procedure to do butchering before steaming. We take out the gut out before going into the steamer.

Racking Process

Information

After the thawing process, we put all the fish on the rack in sequence for better heat distribution in the steamer.

Steaming Process

Information

The thawed Tuna fish will be steamed in a specific high temperature.

Cooling Process

Information

After the Tuna fish steamed in a specific time-period, they will be sent to the cooling area.

Skinning Process

Information

The precooked and cooled Tuna fish will undergo the skinning and cleaning process.

Cleaning Process

Information

The precooked and cooled Tuna fish will undergo the skinning and cleaning process.

Packaging Process

Information

The precooked Tuna loins is packed in a plastic bag at specific weight, thouroughly controlled by our QC team. The Tuna loins in the plastic bag will be sent to our ABF rooms and stored in our cold storages to ensure the best quality of our products.

Vacuum Sealing

Information

To minimize any possible contamination and chemical reaction with the oxygen, etc. we do the vacuum sealing on all loin bags.

Metal Detection

Information

We have installed a thoroughly sensitive machine to detect any possible contamination of metals inside the loin bags.

Shrinking

Information

The loin bag will go through the shrinking process to make sure there is minimum air trapped in the loin bags.

Freezing

Information

After all processed done, the loin bags will go through our ABF and Semi Contact freezer to achieve highest product temperature at -18 Celcius.

Cold Storage

Information

Once all products frozen, we will transfer them to our cold storage and we will maintain the product temperature at -18 down to -20 Celcius.

Loading Process

Information

The products are loaded to the 40-ft containers and ready to be delivered to our worldwide customers.